Washing with CO₂ technology
Successful research for surfactants with carbon dioxide
- Novel surfactants contain up to 25 percent CO₂
- Use in detergents: tests show comparable washing performance
- Advanced development of CO₂ technology from Covestro
Covestro has scored another research success in the ongoing development of its innovative CO₂ technology: As part of the "DreamResourceConti" project (FKZ 033R222) funded by the German Federal Ministry of Education and Research (BMBF), the materials manufacturer is examining the production of CO₂-based surfactants and how they can be used to produce sustainable detergents and cleaning agents. Covestro has now presented the results at the "9th Conference on CO₂-based Fuels and Chemicals" hosted by the nova Institute. “We see ourselves as a pioneer in the mission to end the use of fossil resources and make production processes more sustainable and future-proof," said Sucheta Govil, Chief Commercial Officer at Covestro and responsible for innovation. "Washing with CO₂ technology is a major milestone in Covestro's recent research and development drive on the road to the Circular Economy."
More sustainable materials with comparable performance
Surfactants are found in a wide range of everyday products such as detergents, cleaning agents and personal care products and have so far been based mainly on fossil resources such as petroleum. Together with its academic partners RWTH Aachen University and TU Berlin, Covestro has now achieved an important breakthrough. “We are developing a continuous production process that facilitates the manufacture of novel surfactants based on CO2,” said Dr. Christoph Gürtler, Head of Catalysis and Technology at Covestro. "We have succeeded in replacing part of the ethylene oxide (EO) from petroleum needed for production with carbon dioxide, making surfactant materials much more sustainable."
In the future, up to 25 percent of the conventional ethylene oxide could be replaced by CO2. In addition, initial tests have shown that the novel CO2-based material can be used in standard formulations for detergents with comparable primary washing performance. In the further course of the project, a detailed characterization of the new materials by the Technical University of Berlin will provide further insights into potential fields of application so that CO2 can be optimally utilized as a raw material.
Breakthrough based on previous research successes
The "DreamResourceConti" research success is based on the findings of the predecessor "DreamResource” project. As part of this research project, Covestro has already investigated the promising combination of ethylene oxide and CO2 and has achieved a breakthrough for use in the construction sector. Now the CO2 technology has been expanded to include the "washing" application area.
Covestro has already been marketing CO2-based materials under the name cardyon® since 2016. These can be used, for example, in the production of flexible polyurethane foam in mattresses, binders for sports floors or elastic fibers.
With 2020 sales of EUR 10.7 billion, Covestro is among the world’s leading polymer companies. Business activities are focused on the manufacture of high-tech polymer materials and the development of innovative, sustainable solutions for products used in many areas of daily life. In doing so, Covestro is fully committed to the circular economy. The main industries served are the automotive and transportation industries, construction, furniture and wood processing, as well as electrical, electronics, and household appliances industries. Other sectors include sports and leisure, cosmetics, health and the chemical industry itself. At the end of 2020, Covestro has 33 production sites worldwide and employs approximately 16,500 people (calculated as full-time equivalents).
This news release may contain forward-looking statements based on current assumptions and forecasts made by Covestro AG. Various known and unknown risks, uncertainties and other factors could lead to material differences between the actual future results, financial situation, development or performance of the company and the estimates given here. These factors include those discussed in Covestro’s public reports which are available at www.covestro.com. The company assumes no liability whatsoever to update these forward-looking statements or to conform them to future events or developments.