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More sustainable certified alternative feedstocks reduce fossil fuel dependency

Addressing climate change and moving towards a circular economy are priorities for all of us. With our suppliers and our customer H.B. Fuller we shared a joint vision to continuously replace fossil raw materials in high-performance adhesives with ISCC-certified feedstocks to improve the carbon footprint.

Story · May 16, 2022

The possibility to source certified renewable feedstock in large quantities, attributed via the mass balance approach, enables us to use molecules that come with a significant carbon footprint reduction and without compromising on PU adhesive performance. This is an investment in all our futures.

Iñaki Sigler

Global Product Manager for Woodworking and Composites, H.B. Fuller

H.B. Fuller is our first customer with a mass balanced product in an adhesive application. By using certified alternative raw materials, we lower dependence on fossil feedstocks and help cut CO₂ emissions. Alternative feedstocks are a vital part of in our transition towards a circular economy.

Dr. Thorsten Dreier

Head of the Business Entity Coatings & Adhesives, Covestro

Mass balance: the key to utilizing economies of scale for alternative raw materials

When an alternative ingredient is used in methylene diphenyl diisocyanate (MDI), toluene diisocyanate (TDI) or any other high-volume raw material, it becomes one ingredient in a wider production process which today, still includes fossil-based raw materials. The challenge lies in tracking this renewable share reliably.

For full transparency, the alternative material stream must be traced and documented through every processing step. Every party in the value chain – from agricultural suppliers who are measured for sustainable management, on to the chemical processors – must track the alternative feedstock in the mix using an identical methodology. The systematic approach for attributing the alternative content is known as mass balancing.

ISCC certification: transparency for alternative material flows and CO₂ reductions

Mass balance is what allows the renewable feedstock share in an integrated production process to be attributed to a specific product such as resin for an adhesive. For example, we recently supplied bio-attributed MDI for integration into an H.B. Fuller reactive polyurethane (PU) hotmelt adhesive. The adhesive product carries a reduced carbon footprint that has been attributed via the mass balance approach. All agricultural inputs, chemical processing and material flows are independently audited and certified according to ISCC (International Sustainability & Carbon Certification) requirements.

The steady availability of bio-based feedstocks made it possible for H.B. Fuller to make the switch from fossil-based to renewable sources. The drop-in solution gives them a verifiable reduction in CO₂ with no capital expenditure or infrastructure modification.

The new, bio-attributed adhesive via the mass balance approach offers the same quality as the product it replaces, and can be treated in exactly the same way, so manufacturing processes at H.B. Fuller’s own customers are unaffected.

The mass balance approach requires strong partnerships along the value chain, and we believe that it can play a major role in driving the transition to a more circular economy. It enables customers like H.B. Fuller to reduce their own CO₂ emissions by replacing fossil raw materials with more sustainable inputs that comply with acknowledged best practices in manufacturing.

Bio-attributed feedstocks

Alternative feedstocks lower our dependence on fossil raw materials and help reduce CO₂ emissions.

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